Charger Setting UI – FAE Service for CV, CC, and Boost Charging Parameters

FSP Power Solution's Charger Setting UI lets battery makers program CV, CC, boost, and charging curves—cutting validation time and speeding time-to-market with FAE support.

2025-09-30

Author: FSP Power Solution GmbH

 

Battery manufacturers often face challenges like long development cycles, regional compliance differences, high testing costs, on-site adjustment difficulties, and inconsistent charger settings across models.

The Charger Setting UI from FSP Power Solution GmbH solves these challenges — giving you complete control over CV, CC, boost charging, and curve customization directly on standard FSP chargers.

 

Charger Setting UI software interface with battery charging parameter controls, alongside an engineer testing a circuit board with oscilloscope and multimeter at FSP Power Solution’s FAE(Field Application Engineering) Service Center.

Solving Battery Charger Configuration Challenges with the Charger Setting UI

Battery manufacturers face a range of charger configuration challenges—from meeting regional compliance to reducing production time. The Charger Setting UI, developed by FSP Power Solution's German FAE Service Center, addresses these issues with precise control over CV, CC, boost charging, and charging curves.

Long Development Cycles: Adjust charging parameters in-house without firmware changes or custom hardware, cutting weeks from your schedule.
Regional Compliance Differences: Apply region-specific settings on the same hardware to meet local standards without multiple SKUs.
High Testing Costs: Test and configure chargers internally, reducing external service expenses.
On-site Adjustment Difficulties: Use a safe, intuitive UI to make parameter changes directly on-site.
Inconsistent Charger Settings: Maintain unified profiles across all supported FSP chargers for scalable production quality.

Charger Setting UI for Battery Charger Configuration

The Charger Setting UI is purpose-built for battery manufacturing environments. It works as a battery charger tuning software, allowing engineers to program and customize charging parameters on standard FSP Power Solution chargers. With this in-house charger configuration tool, manufacturers can adapt faster to new designs while reducing charger validation time.

FSP Power Solution Charger Setting UI for precise battery charger configuration with oscilloscope testing.

Adjust CV, CC, and Charging Curves for Maximum Efficiency

The Charger Setting UI gives engineers full control of charger programming in battery manufacturing. By combining precision with safety, it ensures optimal charging behavior across different chemistries and applications:

Constant Voltage Control
CV: Constant Voltage Control
Define exact voltage thresholds to avoid overcharging and ensure cell balancing. This is critical for lithium packs, where even small deviations can reduce cycle life.
Constant Current Adjustment
CC: Constant Current Adjustment
Program charging currents to optimize speed without stressing the battery. Manufacturers can tune profiles for both high-power applications and long-life products.
Pre-Charge Optimization
Boost: Pre-Charge Optimization
Configure safe initial charging behavior for deeply discharged batteries, preventing current spikes and protecting cell integrity.
Charging curves: customization & protection
Charging Curves: Customization & Protection
Modify stage timing, ramp-up behavior, and safety cut-offs (OCP, OVP, UVP, timers) to meet regional compliance and extend battery service life.
Efficiency: Time & Cost savings
Efficiency: Time & Cost Savings
Perform in-house charger validation and tuning, eliminating firmware redesign cycles. This shortens time-to-market and lowers testing costs in production lines.

Programmable Charger Settings for Battery Manufacturing

The Charger Setting UI functions as a programmable charger setting tool, giving battery manufacturers the flexibility to tune charging parameters for different chemistries and regional requirements. This level of customizable charging configuration helps shorten validation time and ensures chargers remain compatible across multiple product lines.

By integrating communication and control into a single, engineer-accessible interface, the UI also reduces the development workload typically needed to build a separate communication system. It provides a cost-effective validation platform for battery and system manufacturers—enabling fast testing, reliable tuning, and easier alignment with global compliance standards.

Charger Setting UI: Customize FSP Standard Chargers for Any Application

With the Charger Setting UI, manufacturers can adjust standard FSP Power Solution chargers for different applications, without changing hardware or firmware. This makes it easier to reduce inventory, speed up integration, and keep products safe and compliant.

Here are three examples of applications supported by the Charger Setting UI:

  • E-Bikes
  • Electric wheelchairs
  • Power tools

Backed by the FSP Power Solution FAE Service Center

Supported by the expertise of our German FAE Center, you gain direct access to:

Certified Expertise – Germany-trained engineers, TÜV-approved VDE 0701/0702 engineers
Quality Assurance – DIN EN ISO 9001 and ISO 13485 certifications, updated in 2023 by DGZ GmbH
Industry Specialization – Proven track record in battery chargers, UPS systems, medical power supplies, and IPC solutions

Get Started with Charger Setting UI

Integrating the Charger Setting UI into your production process is straightforward. Our FAE team can guide you through setup, assist with parameter profiles, and ensure that your charging systems meet your exact requirements.

FAQ: Charger Setting UI Compatibility, Parameters, and Support

1. Which charging parameters can be adjusted with the Charger Setting UI?

The Charger Setting UI allows precise adjustment of:

Constant Voltage (CV): Output voltage regulation
Constant Current (CC): Current during main charging phase
Boost / Pre-Charge Current (PC): Initial charging current
End of charge: Maximal charging voltage control
Protection settings: Over-Current (OCP), Over-Voltage (OVP), Under-Voltage (UVP)
Timers (TI, TII, TIII): Safety time control for charging phases

2. Which battery types are supported?

The Charger Setting UI typically supports Lithium and Lead-Acid batteries. For other chemistries or non-standard charging profiles, FSP's FAE team can modify parameters based on your battery specifications.

3. What support does the FAE Service Center provide?

Our FAE Service Center offers:

Solution development – customized system and charger solutions
Failure diagnostics & repair protocols – root cause analysis and efficient rework
Sample modification & refurbishing – adjusting hardware or charger settings to match customer needs
Certified testing & quality assurance – safety and functional testing with detailed reports

4. Will parameter changes affect product safety and certification?

All adjustments made through the Charger Setting UI are validated within safety limits and do not affect the charger's compliance with international standards.

5. Which FSP Power Solution charger models are compatible with the Charger Setting UI?

The Charger Setting UI is compatible with all FSP Power Solution desktop charger models, including: FSP059-7S2A, FSP147-7S5A, FSP235-7S8A, FSP084-10S2A, FSP168-10S4A, FSP252-10S6A, FSP176-14S3A, and FSP235-14S4A.

6. Does the Charger Setting UI require additional hardware or firmware changes?

No extra hardware is needed, but only specific FSP charger models with Single Wire support are compatible.

7. Is there a demo or trial version available for evaluation?

Yes. Both software and compatible charger samples are available for evaluation upon request.

8. Can the Charger Setting UI be used directly on production lines?

The Charger Setting UI is intended for engineering evaluations and parameter tuning. For mass production with unique charging curves, FSP can support custom software development upon request.

9. Can FSP assist if the UI does not support my required charging profile?

Yes. If your required charging behavior is not supported by the default Charger Setting UI, our FAE team can modify the firmware or assist with custom charging profile integration based on your battery specifications.

10. Does the UI support multilingual or region-specific settings?

The Charger Setting UI is developed and operated by our German FAE team and supports region-specific adjustments. For special language or compliance requirements, please contact our team.

About FSP

FSP Group is one of the global leading power supply manufacturer. Since 1993, FSP Group has followed the management conception "service, profession, and innovation" to fulfill its responsibilities as a green energy resolution supplier.

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